Decided to add a second storage box to the Jeep for camping gear.
The box will be a UWS 32"w x 12"d x 12h ATV Toolbox in aluminum diamond plate. I want there to be storage under the box for sleeping pads (not subject to getting wet) which necessitates some steel brackets to raise the box.
Bought a new Century flux core DC wire welder that I've been itching to try out.
After several redesigns, this is the final drawing. It will be secured to the bed of the Jeep by the two welded seatbelt nuts for the rear seat (which is not in use) at the front of the bracket and drilling two holes in the bed near the tailgate at the rear of the bracket.
Salvage yard steel before and after wire brushing. That was a new wire wheel...
All the pieces were cut and notched by hand using an angle grinder. The ends were squared up using a stationary sanding disc.
Used the existing welded-in seatbelt nut (bolt on right) and drilled hole for new bolt (on the left).
Notched the 1x1 tube to lap over flush with the face of the "c" channel. Beveled all edges that will be flush so that they can be ground smooth.
Edge beveling.
Tacking the "L" channel.
Welding table from Harbor Freight (very sturdy).
Tacking the "L" angle to the bracket assembly.
In order to grind flat, the edges must be beveled to provide a place for the weld material.
Welded bracket.
Flush end welds.
Transferring the holes in the storage box to the brackets. Cut and drilled a cross piece to provide security for the items under the box.
Welded nuts onto the bracket and the cross piece. This is the assembly bolted to the floor of the Jeep to confirm fit prior to paint.
The storage box bolted on. Everything fits as it should and is square to the Jeep.
This bar adds a little security for items stowed under the box.
Success...!!! Now to disassemble and paint the brackets.
Shot from rear with the spare tire carrier in place.
Shot from side.
Hope this helps,
Mike
